Rubber Preformer mixing mill kneader

ULAI, is proud to be one of the experienced, reputed and quality performance machinery supplier to rubber and plastic industry.

We are client centric firm with an aim to attain highest client satisfaction by delivering them excellent quality range of machines with after sales service back up. ULAI provide support assistance to its clients in choosing and recommending the right machines to meet their spec requirements, developing the application, tool design, process stabilization, machine installation, production training etc. The applications covered could be anything from conventional parts to high tech precision parts.

Rubber Precision Preformers

Rubber Precision performer is a highly efficient, high precision rubber blanks or rubber preforms preparation equipment. Rubber performer are used in wide field of rubber industry, it can cut from medium to high shore hardness of rubber preforms in desired shape and exact weight. The rubber preforms machine are suitable for production of various kinds of rubber parts viz. oil seals, valves, stoppers, tennis balls, O rings, sheets, soles etc.

Basic principal performance are mainly compose of vacuum, filtration, extrusion, cut, weigh, adopts humanized design, easy and safe operation.

Key Highlights:

  • Accuracy within within ±1%.
  • PLC control, processing parameters.
  • Faster and convenient to replace the rubber material and easy to clean.
Model JYZ-150 JYZ-200 JYZ-250

JYZ-250+

Barrel diameter 150 mm 200 mm 250 mm 250MM
Total power 15kw 15 kw 22kw 26 kw
Max.oil cylinder pressure 36.8 Mpa 21 Mpa 20.7 Mpa  20.7 Mpa
Max.barrel temperature 95℃ 95℃ 95℃ 95℃
Max. die diameter 80 mm 125 mm 190 mm 190 mm
Rubber bland weight range 0.3~100 g 0.3~200g 0.3~2000g 0.3~2000g
Rubber blank weight precision ±1.0﹪ ±1.0﹪ ±1.0﹪ ±1.0﹪
Feed capacity per batch 10~15 kg 20~25 kg 60~70 kg 100~110 kg
Blade rotation speed 35~400 R/M 35~400 r∕min 35~400 r∕min 35~400 r∕min
Dimension(L×W×H:m) 4.1×1.21×1.73  4.1×1.21×1.73 5.3×1.21×1.73 6.5x1.21x1.73
Weight 2.8 T 3 T 4T 5T
 

Rubber Mixing Mill

Rubber Mixing Mills with stock blenders, for ensuring proper mixing and dispersion of rubber compounds. Apart from quicker batch timing, it also helps cooling the batch. While in operation, it mixing the compounds faster and better, thus reduces operator fatigue. With a skilled operated, the same operator can operate two machines.

Also its proved, that a machine with stock blender offers better dispersion quality when compared to one without a stock blender. We offer hydraulic and mechanical type Stock Blenders to the clients, as per their specific demands. Our mixing mills are equipped with a specially designed stock blender which helps in uniformly mixing the rubber material and chemical ingredients. It reduces the cycle time & operator fatigue, as he has not to do any cutting or folding job on the mill. It lowers the material temperature and improves the shelf life of the compound. The speed of the stock blender can be changed to get consistent quality of compound.

Manufacturers of Rubber Mixing Mill with Stock Blender Mumbai India.

Stock blenders either hydraulic or mechanical type are provided on mixing mills ranging from size 14”x36” to 26”x84”

Other highlights:

  • Automatic continuous operation
  • Reduce labour requirement
  • Lower the material temperature
  • Improved compound dispersion

Rubber Dispersion Kneader

Model 150 250 300 360 400 450 560 610 660 710
Roll diameter (mm) 160 250 300 360 400 450 560/510 610 660 710
Roll working length (mm) 320 620 750 900 1000 1200 1530 2000 2130 2200
Capacity (kg/batch) 4 15 20 30 40 55 90 120-150 165 150-200
Front roll speed (m/min) 10 17 15.8 16.3 18.8 21.1 25.8 28.4 29.8 31.9
Roll speed ratio 1:1.21 1:1.08 1:1.17 1:1.22 1:1.17 1:1.17 1:1.17 1:1.18 1:1.09 1:1.15
Motor power (Kw) 7.5 18.5 22 37 45 55 90/110 160 250 285
Size (mm) L 1104 3230 4000 4140 4576 5035 7100 7240 7300 8246
        (mm) W 678 1166 1600 1574 1755 1808 2438 3872 3900 4556
        (mm) H 1258 1590 1800 1800 1810 1835 1600 1840 1840 2270
Weight (kg) 1000 3160 5000 6890 8000 12000 20000 44000 47000 51000
Whatsapp Us